AI As a Double-Edged Sword for OT/ICS Cybersecurity

by Sean Felds

AI As a Double-Edged Sword for OT/ICS Cybersecurity

Vicky Bruce, Global Ability Manager of Cybersecurity Services at Rockwell Automation , discusses why AI can be a double-edged sword for OT/ICS cybersecurity. This article originally appeared in Insight Jam , a venture IT neighborhood that makes it possible for human conversation on AI.

Insight Jam Logo 2025 Square Expert system (AI) is rapidly transforming exactly how industrial companies think about cybersecurity. On one hand, it assists safety groups place hazards earlier, automate actions, and lower downtime. On the various other hand, it provides cyber aggressors devices to release more targeted, convincing, and destructive strikes– typically in seconds.

Cybersecurity hazards are advancing as quick as the technologies meant to stop them. For cybersecurity teams entrusted with safeguarding functional innovation (OT) and commercial control systems (ICS), this is both a jump onward and an expanding threat. In the area, the exact same AI version that helps stop downtime one day can activate an incorrect positive– or worse, be adjusted– on one more. Protection groups encounter the challenge of taking advantage of AI’s capacity without presenting new vulnerabilities.

The Expanding Cyber Risk Landscape

Industrial networks today look absolutely nothing like they did a decade ago. What were isolated, greatly air-gapped, industrial networks are currently adjoined ecological communities where OT and information technology (IT) converge. On the other hand, cyber risks are expanding in scale and intricacy, and the merging of IT and OT is raising the strike surface. According to the SANS 2024 ICS/OT Cybersecurity Record, the cybersecurity threats in OT are expanding, with 19 percent of organizations reporting one or more protection occurrences in simply a year.

AI is speeding up progression on both sides of the cybersecurity equation. A current survey of manufacturing leaders found that 49 percent strategy to utilize AI and machine learning (ML) for cybersecurity in the next 12 months. However the exact same tools are likewise being utilized by hazard actors to automate invasions and evade detection. The difficulty is to harness AI’s possibility while keeping it from being weaponized versus the systems it was designed to protect.

New Frontiers in Protecting Operational Technology

AI’s strength lies in its ability to process and act on large amounts of data. When put on commercial settings, it can recognize refined adjustments prior to they come to be major disturbances or risks. Here’s where it’s making a difference:

Smarter Anomaly Detection

Typical hazard discovery tools seek well-known trademarks, but much of today’s most damaging risks do not featured a fingerprint. AI-driven danger detection systems can flag refined behavioral abnormalities, such as a robot arm biking 0. 4 secs as well quick or a PLC providing a command a little out of sequence. Also an unusual pattern in tools startup time can indicate misconfiguration brought on by a jeopardized vendor laptop.

Predictive Maintenance as a Safety Layer

AI-powered anticipating maintenance can act as an added layer of a solid cybersecurity strategy. A piece of equipment acting “off timetable” could be more than just wear and tear. It may be a signs and symptom of malware or unapproved configuration adjustments. Continually keeping track of upkeep data to flag irregularities can aid teams recognize potential failures before they happen.

AI-Assisted Network Division

When a breach occurs, the difference in between a small occurrence and a catastrophic shutdown boils down to speed. Secs can figure out whether a hazard jumps to one more cell or remains separated. In a food and drink plant, this can suggest stopping a ransomware strike before it locks down a batching system. Rather than waiting on IT groups to interfere by hand, AI confirms dangers are included in real-time.

When Cyber Defenses Become a Target

Of course, the very same technology deployed to protect operations can be weaponized. Assailants are making use of AI to make malware that adapts, averts, and even modifications itself, rendering typical safety innovation relying upon fixed threat databases progressively much less useful. At the exact same time, AI-generated deepfakes make phishing attempts much more practical than ever. Take a supervisor on the plant floor getting a voicemail from their “CEO” licensing an essential system alteration, then later on learning that it was totally AI-generated.

Aggressors are additionally evaluating just how much they can manipulate AI systems directly. By feeding adversarial information into detection designs, they can reduce signals or train systems to disregard particular actions. Without appropriate recognition, a protection version could find out the incorrect lessons from the incorrect information.

Current prominent ransomware cases strengthen just how promptly techniques are advancing. For example, a ransomware attack disrupted procedures for countless U.S. cars and truck dealers and caused a reported $ 25 million ransom repayment. This instance shows how hazard stars are utilizing advanced tactics to maim services and shut down entire markets. These are no longer isolated occasions, yet industry-shaping moments.

Best Practices for AI in OT Cybersecurity

To securely release AI in vital framework, companies need greater than just good intents. They require great administration. This consists of:

  • Executing safety structures. AI-driven safety and security actions should follow market best practices. By lining up with established frameworks like NIST 800 – 82 and IEC 62443, organizations can take a structured technique to protecting functional technology settings when faced with expanding OT/IT convergence obstacles.
  • Examining early and frequently. Without rigorous testing and recognition, AI designs can be deceived into ignoring or misclassifying genuine threats. Regular screening helps find susceptabilities and prevent adversarial manipulation. Organizations can additionally utilize AI to simulate invasions, running AI-driven penetration tests to identify weak points prior to harmful stars can exploit them.
  • Embedding protection from the beginning. In addition, AI needs to be released using a “secure-by-design” strategy, where security is embedded into AI systems from the beginning instead of dealt with as an afterthought. The future of AI in cybersecurity isn’t just about a stronger pose– it has to do with remaining in advance of danger stars who are using the very same methods.

Balancing AI Innovation and Risk

As OT/IT convergence continues to blur the lines in between standard IT networks and industrial systems, AI is reshaping industrial cybersecurity. However, it’s a double-edged sword. Made use of appropriately, it can improve risk discovery, automate danger administration, and keep OT settings safer than ever. If left uncontrolled, though, it can introduce new susceptabilities and give risk actors even more powerful tools. Security leaders should keep their eyes open up to this tension to confirm their organizations gain from AI’s capacities without ending up being over-reliant or revealed to new types of risk.

The trick is balance. Made use of wisely, AI is a strategic advantage. Industrial organizations can enhance safety and security by applying AI properly, confirming designs, and staying ahead of emerging dangers without giving up resilience. In today’s high-stakes cybersecurity landscape, that’s the type of AI method that wins.



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